Metal band saw machines are used to easily cut through metals. These machines are used for making continuous cuts and are classified into two types: vertical and horizontal. A vertical band saw is only suited for mild metals, but a horizontal metal band saw machine uses long, toothed blades to cut through hard and heavy metals like steel. As a result, a horizontal band saw is widely used for cutting metals for a variety of industrial purposes. This article will go over the several advantages of using an industrial horizontal band saw machine to cut high-strength and difficult-to-process metals.
Horizontal Metal Band Saw Machine
A horizontal bandsaw is a machine used to cut wood, metal, plastic, and other materials into straight, curved, or irregular shapes. There is a vast variety of bandsaw equipment available on the market. They are constructed of cast iron, steel, or an aluminum alloy. A horizontal bandsaw machine is a flexible power instrument that is essential in many workshops.
Furthermore, the blade is made out of a continuous band of metal with teeth on one edge. These teeth are used to cut many types of work. The horizontal metal band saw machine’s blade is maintained in place by either guide blocks or bearings. The saw blade is held in place by two wheels or pulleys. One of the wheels, known as the driven wheel, is set in place and supplies power to the saw. The other wheel is the idler wheel, which is used to tighten or loosen the blade in the saw.
Significant Advantages of Horizontal Metal Band Saw Machine
The advantages of horizontal band saws provide the performance, accuracy, and efficiency required by any industrial facility. These tools provide several operational benefits and advanced capabilities that will serve you for many years. Among the several benefits of employing band saws are:
Precise Cutting
An excellent horizontal metal band saw machine has a rotating quick clamp vise built in to cut metals at angles up to 45° readily. You can make consistent chips at a constant rate by selecting the proper blade. Meanwhile, the hydraulic feed allows you to clean chips before they clog the band by using the optimal flow rate.
Quick Cuts
The horizontal band saw can cut metals quicker than a jigsaw; about a hundred feet per minute for steel. Furthermore, you can toggle between the minimum and maximum blade speeds to maximize production without sacrificing blade life.
Utilization Ease
Industrial horizontal metal band saw machines are available in a variety of configurations, including semi-automatic and automatic models, to provide optimum control over the instrument. For example, a spring-assisted torsion system can feed the blade to the material manually or hands-free. This provides additional safety for staff against potential operational hazards caused by human mistakes.
Reduces production waste
The blade on a horizontal band saw is narrower than that of a chainsaw or table saw. It results in fewer kerfs and thus reduced material waste. You may reset the vice to hold multiple metal stocks together without moving them and accomplish a clean angle cut with only one shot, eliminating metal waste and assisting with quick turnarounds.
Some Other Advantages Of Horizontal Metal Band Saw Machine Are:
Quiet operation: Horizontal saws are much quieter to use than other power tools.
Versatility: Horizontal saws can work with a variety of materials, including wood, metal, and plastics.
Vibration-free operation: Industrial horizontal band saws operate without causing vibrations.
Performance: Horizontal saws have a high cutting rate and give excellent squareness.
Long blade life: The saw blades of this machine last longer than other types of saws.
Difficulties in Machining Metals of Extreme Strength: Efficiency Of Horizontal Metal Band Saw Machine
The exceptional-strength metals such as titanium, steel, and aluminum are highly sought after in various industries due to their exceptional durability and corrosion resistance in harsh conditions. However, these metals have several distinct hard-to-machine features, such as:
- Low thermal conductivity leads to high tool temperatures during the cutting process.
- Work hardening tendencies occur when metal softens and adheres to the cutting tool.
- Low Young’s modulus leads to poor surface quality.
As a result, you must carefully select the appropriate equipment such as a horizontal metal band saw machine to cut these metals to the proper dimensions. Due to the temperature produced during friction, dull tools quickly heat up, reducing tool life and generating a poor surface finish. The maximum feed rate feasible must be maintained to give the optimum surface finish. In addition, high-pressure coolant must be delivered to solve heat concerns, remove chips, and extend tool life.
To properly cut high-strength metals at fast speeds while controlling the tool temperature, you should aim for less radial engagement. Otherwise, undesirable difficulties like as heat cracking, distortion, and crater wear may arise during the machining process.
In Conclusion
If you’re looking for high-quality band saw machines, look no further than Surya Machine Tools. As leading Horizontal Metal Band Saw Machine Manufacturers in India, we provide customization options for our machines, allowing you to tailor them to your unique requirements. Our machines are subjected to stringent quality control testing to ensure they meet international standards and exceed customer expectations. Additionally, we are among the most trusted Horizontal Metal Band Saw Machine Suppliers in India. With our efficient manufacturing processes and streamlined logistics, we ensure the timely delivery of your requested machines, minimizing downtime and increasing output.
Frequently Asked Questions
What is the primary application of the horizontal metal band saw machine?
In general, horizontal saws are used to cut steel, metal, and other hard materials, whereas vertical band saws are used to cut soft plastics, wood, and nonferrous metal alloys. Always utilize the largest blade available for the job at hand.
How much tension is there on a horizontal metal band saw machine?
This is commonly between 15,000 and 25,000 PSI for carbon steel-toothed blades (cutting blades). Slitting blades are normally tensioned between 12,000 and 20,000 PSI. Bandsaw blades should never be tensioned above 35,000 psi.
What safety equipment is needed when using a horizontal metal band saw machine?
In work environments, safety glasses must be worn at all times. Long and unkempt hair must be kept covered. Hearing protection is required. In work locations, sturdy footwear must be worn at all times.
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